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Carbon Free Hose

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MOQ : 50 Meters

Carbon Free Hose Specification

Surface Finish
Smooth, durable outer layer

Diameter
12 mm to 100 mm (inner diameter)

Flame Resistance Level
Meets standard flame test requirements

Components
Inner tube, reinforcement layer, outer cover

Material
Non-conductive rubber compound (carbon-free), reinforced with synthetic fibers/steel wire

Rubber Type
Synthetic/Carbon-free compounded rubber

Natural Rubber
Yes, reinforced with synthetic fabric/steel wire

Weight
Depends on size and length (e.g., approx. 1.5 8 kg/m)

Style
Wire Braided and Fabric Braided

Density
1.5 Gram per cubic centimeter(g/cm3)

Ash %
Negligible, as carbon content is minimal

Feature
Heat resistant, non-conductive, abrasion resistant, long life

Size
Available from 12 mm to 100 mm inner diameter

Volatile Matter (%)
< 2%

Color
Green/Orange/Red (other colors available on request)

Length
Standard 15 m, 30 m lengths (custom lengths available)

Part Type
Hose/Pipe

Hardness
70 5 Shore A

Usage & Applications
Used for transferring electrical cables, hydraulic fluids and cooling in furnace and foundry operations; ideal for environments requiring non-conductive hoses

Thermal Conductivity
Low designed for insulation

Temperature Resistance
-40C to +180C

Thickness
3 mm to 10 mm (varies by model)

Width
As per requirement (standard widths available)

Tensile Strength
120130 kg/cm (average)

Product Type
Carbon Free Hose

Tolerance
0.5 mm

Water Absorption
Negligible

Resistance level
High resistance to electricity, heat, chemicals

Cover Type
Weather and abrasion resistant synthetic rubber

End Connection Options
Flange, threaded, quick connect couplings

Packaging Type
Rolls, coils, or cut lengths

Ozone Resistance
Excellent

Oil Resistance
Yes, suitable for hydraulic fluids

Reinforcement Type
Synthetic fabric or steel wire braiding

Storage Conditions
Store in a cool, dry place away from direct sunlight

Electrical Resistance
> 1 Mega Ohm (non-conductive)

Manufacturing Standard
IS: 447 1988, IEC standards

Bursting Pressure
Up to 60 kg/cm

Compliance
RoHS and REACH compliant

Minimum Bend Radius
5 times the inner diameter

Life Expectancy
Up to 5 years under standard operating conditions

Carbon Free Hose Trade Information

Minimum Order Quantity
50 Meters

Supply Ability
Meter

Delivery Time
1 Week

About Carbon Free Hose

Carbon Free Hose

CONSTRUCTION:

Tube: Modified Synthetic Rubber
Reinforcement: High Tenacity Synthetic Yarn
Cover: Modified Synthetic Rubber
Temperature Range: -40C up to+100C

APPLICATIONS: Recommended for specialised furnace coolant applications.Engineered with specially developed carbon-free tube and cover, whereby meeting service requirements of low leakage current (Less than 20 micro amp at6KV DC).

Specification

Hose ID		Hose OD	Working pressure		Burst Pressure
Inch	mm		BAR	PSI	BAR	PSI
1/2	12	21.50	14	203	42	609
3/4	20	32.00	14	203	42	609
1	25	38.00	14	203	42	609
11/4	32	48.00	14	203	42	609
11/2	38	54.00	14	203	42	609
2	50	66.00	14	203	42	609
21/4	56	73.00	12	174	36	522
21/2	63	85.00	12	174	36	522
3	75	100.00	12	174	36	522
4	100	126.00	12	174	36	522

Reliable Non-Conductive Hose for Enhanced Safety

Our carbon-free hose surpasses electrical resistance requirements, ensuring safety in environments where conductivity could cause operational risks. The non-conductive rubber compound is reinforced with synthetic fabric or steel wire braiding to maintain strength and flexibility while delivering outstanding protection against electrical hazards. This makes it perfectly suited for transferring hydraulic fluids or electrical cables in industrial applications like foundries and furnaces.

Robust Construction for Harsh Conditions

Designed to withstand extreme temperatures (-40C to +180C), abrasive environments, and chemical exposure, the hose features a weather-resistant synthetic rubber cover. Excellent oil and ozone resistance provide long-lasting performance, whether used indoors or outdoors. Low water absorption and thermal conductivity further enhance the hoses insulating capabilities, making it ideal for intensive industrial and hydraulic systems.

Versatile Design and Customization Options

Available in standard and custom sizes (12 mm to 100 mm inner diameter), lengths (15 m, 30 m, or as required), and colors, the hose adapts to specific operational requirements. Multiple end connection stylesincluding flange, threaded, and quick connect couplingsensure easy integration with various systems. Roll, coil, or cut-length packaging options simplify transport and storage. RoHS and REACH compliance and adherence to IS: 4471988 and IEC standards guarantee safety and regulatory peace of mind.

FAQs of Carbon Free Hose:

Q: How does the Carbon Free Hose ensure electrical safety in industrial environments?

A: The hose is manufactured from a non-conductive rubber compound with electrical resistance exceeding 1 Mega Ohm, effectively preventing electrical transmission. This property is crucial for applications where the transfer of hydraulic fluids, electrical cables, or cooling in furnaces could pose hazards due to conductivity.

Q: What processes are involved in manufacturing this hose to meet quality standards?

A: Production adheres strictly to IS: 4471988 and IEC standards, using carbon-free synthetic rubber compounded with either synthetic fabric or steel wire reinforcement. Each hose undergoes rigorous testing for burst pressure, electrical resistance, and other critical specifications to ensure compliance and safety.

Q: When should the Carbon Free Hose be replaced for optimum performance?

A: Under standard operating conditions, the hose has a life expectancy of up to five years. It should be inspected regularly for wear, damage, or loss of flexibility. Replacement is recommended when visual signs of abrasion, cracks, or compromised electrical resistance are detected.

Q: Where can this hose be most effectively utilized?

A: It is designed for use in foundries, furnace cooling systems, hydraulic fluid transfer, and electrical cable carrying applications, especially where non-conductive hoses are required to ensure operational safety and efficiency.

Q: What are the key benefits of using this hose over conventional hoses?

A: Key advantages include its non-conductive nature, superior resistance to heat, oil, chemicals, and ozone, excellent durability, and regulatory compliance (RoHS, REACH). The hoses reinforced construction provides reliability in high-pressure systems, while the weather-resistant synthetic rubber cover extends service life.

Q: How should the Carbon Free Hose be stored for maximum longevity?

A: To preserve its properties, the hose should be stored in a cool, dry environment, away from direct sunlight or sources of extreme heat. Suitable packaging includes rolls, coils, or custom cut lengths, helping to prevent deformation or degradation during storage.

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