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Fly Ash Hose

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MOQ : 50 Meters

Fly Ash Hose Specification

Rubber Type
Blend of synthetic/natural rubber

Natural Rubber
Available on request (special grade blend)

Flame Resistance Level
Flame retardant (optional grade available)

Surface Finish
Textured/corrugated outer, smooth inner

Thickness
6 mm to 12 mm

Diameter
50 mm to 300 mm (custom options available)

Weight
Variable as per size and length

Width
Customizable

Water Absorption
Negligible

Part Type
Hose assembly

Hardness
60 5 Shore A

Feature
Highly abrasion resistant, reinforced construction, kink resistant

Length
Standard 6 m; available up to 20 m

Style
Smooth bore, corrugated outer cover

Compression Ratio
3:1

Thermal Conductivity
Low

Usage & Applications
Fly ash handling, bulk material transfer, cement plants, pneumatic conveying systems

Size
2 to 12 (varies as per requirement)

Tolerance
As per IS standards

Resistance level
High resistance to abrasion and wear

Components
Inner tube, reinforcement, external cover

Color
Black

Material
Rubber (synthetic or natural), fabric, wire helix

Density
1.5 Gram per cubic centimeter(g/cm3)

Product Type
Flexible Fly Ash Hose

Tensile Strength
Above 10 MPa

Temperature Resistance
-30C to +85C

Burst Pressure
Up to 30 bar (varies by size)

Reinforcement Material
Textile plies with embedded steel wire helix

Minimum Bending Radius
5 × internal diameter

Packaging
Coil or straight length

Service Life
Up to 5 years under recommended usage

Working Pressure
10-20 bar, depending on diameter

End Fittings
Flanged, plain, or as required

Electrical Resistance
Antistatic properties on request

Conformance
IS 1307, ISO 4639 guidelines

Environment Compatibility
Ozone and weather resistant

Fly Ash Hose Trade Information

Minimum Order Quantity
50 Meters

Supply Ability
Meter

Delivery Time
1 Week

About Fly Ash Hose

Fly Ash Hose

CONSTRUCTION:

Tube: Natural/SBR Rubber compound having very high resistance to abrasion
Reinforcement: Natural & Synthetic fabrics/GI wire
Cover: Modified natural rubber having high resistance to weather & abrasion
Temperature Range : Medium From -10°C up to+100°C .
End Connection : Each length have soft ends or built in flanges fitted at the ends

APPLICATIONS:Dry Fly Ash Hose is widely used in Cement Plants for discharge of Ash. Hoses are fabricated with high tensile Nylon Fabric for heavy duty application. We offer customized Fly Ash discharge hoses in various sizes & length.

Specification

Hose ID		Type 1		Type ll
Inch	mm	Working pressure (BAR)	Burst Pressure (BAR)	Working pressure (BAR)	Burst Pressure (BAR)
2	50	10	40	15	60
3	75	10	40	15	60
4	100	10	40	15	60
5	125	10	40	15	60
6	150	10	40	15	60
8	200	10	40	15	60

Highly Durable Design

Engineered for longevity, the hose is built with textile plies and an embedded steel wire helix, providing robust reinforcement against physical stresses. Its abrasion-resistant exterior and kink-resistant architecture make it suitable for continuous operation in harsh industrial environments, minimizing downtime and replacement needs.

Customizable and Versatile Application

With customizable widths, diameters, lengths, and end fittings, this hose adapts to varied requirements across cement plants, fly ash handling, and bulk material transfer systems. The smooth bore and corrugated outer cover ensure optimal flow while accommodating specific setup needs for pneumatic conveying and other industrial uses.

Safety and Compliance Assurance

The hose conforms to IS 1307 and ISO 4639 standards, ensuring top-tier safety, reliability, and quality. Optional antistatic and flame retardant features cater to environments where static discharge or fire risk is a concern. Ozone and weather resistance further enhance its suitability for outdoor or aggressive conditions.

FAQs of Fly Ash Hose:

Q: How does the Fly Ash Hose ensure safe transportation of abrasive bulk materials?

A: The hose incorporates a reinforced construction with textile plies and a steel wire helix, combined with highly abrasion-resistant rubber blends. This ensures safe transfer of fly ash and bulk materials while minimizing wear, preventing premature failure, and providing kink resistance during operation.

Q: What is the recommended process for selecting the correct hose size and end fittings?

A: Select hose size and fittings based on diameter requirements (50 mm to 300 mm), pressure needs (10-20 bar working), and application criteria. Consult with the distributor or manufacturer to specify flanged, plain, or custom end fittings, ensuring compatibility with existing systems and process flows.

Q: When should the hose be replaced to maintain optimal performance?

A: Under recommended usage and compliant with IS guidelines, the hose offers a service life of up to five years. Regular inspections for wear, pressure capacity, and bend radius should be performed, and replacement is advised if significant abrasion, loss of flexibility, or signs of degradation appear.

Q: Where is the Fly Ash Hose commonly used?

A: This hose finds application in cement plants, fly ash handling facilities, pneumatic conveying systems, and bulk material transfer operations. Its weather and ozone-resistant properties make it suitable for both indoor and outdoor industrial environments across India and international markets.

Q: How do antistatic and flame-retardant properties benefit industrial operations?

A: Antistatic and flame-retardant options help reduce the risk of static discharge and fire hazards in high-dust or electrically charged settings. These features contribute to safer working conditions, particularly in plants handling fine particulate matter and flammable materials.

Q: What are the advantages of the hoses low water absorption and thermal conductivity?

A: Low water absorption prevents degradation and swelling, maintaining dimension stability, while low thermal conductivity ensures that the hose remains structurally sound when exposed to temperature variations. This leads to reliable performance, longer service life, and reduced maintenance requirements.

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