About Fly Ash Hose
Fly Ash Hose
CONSTRUCTION:
- Tube: Natural/SBR Rubber compound having very high resistance to abrasion
- Reinforcement: Natural & Synthetic fabrics/GI wire
- Cover: Modified natural rubber having high resistance to weather & abrasion
- Temperature Range : Medium From -10°C up to+100°C .
- End Connection : Each length have soft ends or built in flanges fitted at the ends
APPLICATIONS:Dry Fly Ash Hose is widely used in Cement Plants for discharge of Ash. Hoses are fabricated with high tensile Nylon Fabric for heavy duty application. We offer customized Fly Ash discharge hoses in various sizes & length.
Specification
| Hose ID | Type 1 | Type ll |
| Inch | mm | Working pressure (BAR) | Burst Pressure (BAR) | Working pressure (BAR) | Burst Pressure (BAR) |
| 2 | 50 | 10 | 40 | 15 | 60 |
| 3 | 75 | 10 | 40 | 15 | 60 |
| 4 | 100 | 10 | 40 | 15 | 60 |
| 5 | 125 | 10 | 40 | 15 | 60 |
| 6 | 150 | 10 | 40 | 15 | 60 |
| 8 | 200 | 10 | 40 | 15 | 60 |
Highly Durable DesignEngineered for longevity, the hose is built with textile plies and an embedded steel wire helix, providing robust reinforcement against physical stresses. Its abrasion-resistant exterior and kink-resistant architecture make it suitable for continuous operation in harsh industrial environments, minimizing downtime and replacement needs.
Customizable and Versatile ApplicationWith customizable widths, diameters, lengths, and end fittings, this hose adapts to varied requirements across cement plants, fly ash handling, and bulk material transfer systems. The smooth bore and corrugated outer cover ensure optimal flow while accommodating specific setup needs for pneumatic conveying and other industrial uses.
Safety and Compliance AssuranceThe hose conforms to IS 1307 and ISO 4639 standards, ensuring top-tier safety, reliability, and quality. Optional antistatic and flame retardant features cater to environments where static discharge or fire risk is a concern. Ozone and weather resistance further enhance its suitability for outdoor or aggressive conditions.
FAQs of Fly Ash Hose:
Q: How does the Fly Ash Hose ensure safe transportation of abrasive bulk materials?
A: The hose incorporates a reinforced construction with textile plies and a steel wire helix, combined with highly abrasion-resistant rubber blends. This ensures safe transfer of fly ash and bulk materials while minimizing wear, preventing premature failure, and providing kink resistance during operation.
Q: What is the recommended process for selecting the correct hose size and end fittings?
A: Select hose size and fittings based on diameter requirements (50 mm to 300 mm), pressure needs (10-20 bar working), and application criteria. Consult with the distributor or manufacturer to specify flanged, plain, or custom end fittings, ensuring compatibility with existing systems and process flows.
Q: When should the hose be replaced to maintain optimal performance?
A: Under recommended usage and compliant with IS guidelines, the hose offers a service life of up to five years. Regular inspections for wear, pressure capacity, and bend radius should be performed, and replacement is advised if significant abrasion, loss of flexibility, or signs of degradation appear.
Q: Where is the Fly Ash Hose commonly used?
A: This hose finds application in cement plants, fly ash handling facilities, pneumatic conveying systems, and bulk material transfer operations. Its weather and ozone-resistant properties make it suitable for both indoor and outdoor industrial environments across India and international markets.
Q: How do antistatic and flame-retardant properties benefit industrial operations?
A: Antistatic and flame-retardant options help reduce the risk of static discharge and fire hazards in high-dust or electrically charged settings. These features contribute to safer working conditions, particularly in plants handling fine particulate matter and flammable materials.
Q: What are the advantages of the hoses low water absorption and thermal conductivity?
A: Low water absorption prevents degradation and swelling, maintaining dimension stability, while low thermal conductivity ensures that the hose remains structurally sound when exposed to temperature variations. This leads to reliable performance, longer service life, and reduced maintenance requirements.